Indian Boilers.com

Briquette / Wood Fired Hot Water Boiler

Briquette / Wood Fired Hot Water Boiler

1,000,000.00

AQUAMAX

  • Low-cost heating
  • Integral furnace – ensures high rate of heat transfer
  • Low stack temperature at hot water outlet
  • Hinged smoke chamber, making cleaning of tubes easy, also facilitates settling of ash
  • Supplied with forced draft primary air fan
  • Provided with secondary air ducting for complete combustion of wood
  • Wood and Biomass Briquette fired hot water boiler
  • Electrically driven water circulation pumps
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AQUAMAX – Industrial Wood / Briquette Fired Hot Water Boiler

Eco-Friendly and Cost-Effective Industrial Water Heating Solution

The AQUAMAX series from Indian Boilers is a premium, three-pass smoke tube hot water boiler engineered to provide high-efficiency heating using renewable solid fuels like wood logs and biomass briquettes. Designed with a fully wet-back configuration, AQUAMAX ensures maximum heat absorption and significantly lower operational costs compared to oil or gas-fired alternatives.

Wood/briquette fired hot water boilers are designed to burn solid biomass efficiently on a fixed or moving grate, transferring heat through a water-jacketed shell or coil-type heat exchanger. The system includes a combustion chamber, hot water circuit, circulation pumps, controls, and safety interlocks to deliver stable outlet temperature and flow as per process demand.

Wood/Briquette Fired Hot Water Boilers are biomass-based systems that generate pressurized hot water using low-cost wood logs, chips, or biomass briquettes instead of expensive fossil fuels. They are ideal for industrial, commercial, and institutional users who need continuous hot water for process, cleaning, or space heating while targeting sustainability and lower operating costs.

Performance and benefits

Properly designed wood/briquette fired hot water boilers can achieve efficiencies around 80% and above with correct fuel and operation, ensuring strong thermal performance. Users benefit from lower CO₂ emissions, reduced waste burning, and eligibility for biomass-focused subsidies and green energy initiatives in India.

Key Features & Advantages

  • High Efficiency: Integral furnace design ensures a high rate of heat transfer and superior thermal performance.
  • Fully Wet-Back Design: Minimizes radiation heat loss and eliminates the need for complex rear-end refractory maintenance.
  • Sustainable Heating: Optimized for renewable biomass fuels, helping industries reduce their carbon footprint and energy expenses.
  • Ease of Maintenance: Features a hinged smoke chamber for effortless tube cleaning and easy ash removal.
  • Complete Combustion: Supplied with a forced draft primary air fan and secondary air ducting for clean, smokeless operation.
  • Robust Circulation: Comes with high-performance electrically driven water circulation pumps for consistent temperature distribution.

Operating Range

  • Capacity :  4 lac Kcal/Hr. to 20 lac Kcal/Hr.
  • Fuel : Wood Log, Biomass Briquette
  • Temperature : up-to 90℃ and special design up-to 160℃

Technical Specifications

Specification Unit AQM-10 AQM-20 AQM-30 AQM-40 AQM-50 AQM-60 AQM-80 AQM-100 AQM-150 AQM-200
General
Maximum heat output M. Kcal/hr 0.1 0.2 0.3 0.4 0.5 0.6 0.8 1.0 1.5 2.0
Maximum working temperature °C 95/150 95/150 95/150 95/150 95/150 95/150 95/150 95/150 95/150 95/150
Hot water Rise temperature °C 30 30 30 30 30 30 30 30 30 30
Hot Water Inlet/Outlet MM 40 50 80 80 100 100 125 150 150 200
Heating surface area of heater 8 16 24 32 30 48 64 80 120 160
Mode of Firing Manual fired
Type of Fuel Fuel Wood Log, Briquette, Coal
Boiler Efficiency
On Wood Log % 76 +/-2 76 +/-2 76 +/-2 76 +/-2 76 +/-2 76 +/-2 76 +/-2 76 +/-2 76 +/-2 76 +/-2
On Briquette % 76 +/-2 76 +/-2 76 +/-2 76 +/-2 76 +/-2 76 +/-2 76 +/-2 76 +/-2 76 +/-2 76 +/-2
On Coal % 76 +/-2 76 +/-2 76 +/-2 76 +/-2 76 +/-2 76 +/-2 76 +/-2 76 +/-2 76 +/-2 76 +/-2
Fuel Consumption
Wood Log (3500) Kg/hr 33 66 99 132 164 197 263 329 493 658
Briquette (4000) Kg/hr 29 58 88 117 146 175 234 292 439 585
Coal (4500) Kg/hr 24 49 73 97 122 146 195 244 365 487
Electrical Load
Circulation Water Pump H.P. 3.00 5.00 7.50 10.00 10.00 12.50 15.00 20.00 25.00 30.00
ID fan with Motor H.P. 2.00 3.00 3.00 5.00 7.50 7.50 10.00 10.00 15.00 20.00
Fd fan with Motor H.P. NA NA NA NA NA NA 3.00 5.00 7.5 10.0
Total Electric Load H.P. 5.00 8.00 10.50 15.00 17.50 20.00 28.00 35.00 47.50 60.00
NOTE: In view of constant endeavors to improve our products, we reserve the right to alter or change above specifications without prior notice.

Why Choose AQUAMAX?

At IndianBoilers.com, we understand the need for sustainable industrial energy. The AQUAMAX boiler is built with high-grade materials and the latest combustion technology to offer a long-lasting, reliable solution for industries such as:

  • Hotels & Resorts: For large-scale central heating and laundry.
  • Food Processing: For pasteurization and cleaning processes.
  • Textiles: For dyeing and finishing.
  • Hospitals: For sterilization and facility heating.

 

Frequently Asked Questions

Briquettes, often called "Bio-Coal," are made by compressing agricultural waste (like sawdust, groundnut shells, or bagasse) into dense, uniform logs. They have a higher calorific value and more consistent burning properties than raw wood.

The primary driver is Cost Savings. Solid biomass fuels are significantly cheaper than fossil fuels. Depending on your location, switching to wood or briquettes can reduce your operational heating costs by 60% to 80%.

Yes. Our furnaces are designed with "Multi-Fuel" flexibility. You can use wood logs, briquettes, coal, or agro-waste pellets depending on seasonal availability and market price.

Fuel should be stored in a dry, covered area. Briquettes, in particular, can absorb moisture from the air, which lowers their heating value and can cause them to crumble. Wood logs should be seasoned (dried) to ensure maximum heat output.

Our boilers typically feature a Vertical or Horizontal Three-Pass design. This ensures that the hot gases transfer their energy to the water over a large surface area, maximizing heat recovery.

Our standard units achieve a thermal efficiency of 78% to 82%. By integrating an Economizer to pre-heat the return water, you can push the efficiency even higher.

We offer two options:

  • Manual Firing: Best for wood logs; requires an operator to feed fuel.
  • Automatic Firing: Equipped with a screw feeder or hopper for briquettes and wood chips, allowing for "set-and-forget" operation.

These are "Low Pressure" systems designed to provide hot water at 90°C to 95°C. They are not intended for steam generation, making them simpler and safer for process heating.

Solid fuels produce ash. Our boilers feature large, easy-to-clean ash pits. For emissions, we provide Cyclonic Dust Collectors to ensure that the smoke exiting the chimney meets environmental norms.

  • Food Processing: For pasteurization and kettle heating.
  • Textiles: For washing and dyeing at moderate temperatures.
  • Plywood: For heating glue spreaders and dryers.
  • Hospitals & Hotels: For centralized hot water and laundry.

Yes. By using a water-to-air heat exchanger (Radiator), the hot water from the boiler can provide clean, hot air for drying grains, spices, or chemicals.

Typically, hot water boilers (below 100°C) are Non-IBR. This means no annual government inspections and no requirement for a high-salaried certified boiler attendant.

  • Pressure Relief Valve: Prevents pressure buildup.
  • High-Temp Cut-off: Shuts off the fan/feeder if water gets too hot.
  • Fusible Plug: An extra safety layer in the furnace to prevent overheating.

Unlike gas boilers, wood-fired units produce soot. We recommend cleaning the smoke tubes once a week with a wire brush to maintain high heat transfer efficiency.

With proper use, our high-quality refractory lining typically lasts 3 to 5 years before needing minor repairs or patching.

Pricing is based on capacity (kcal/hr) and whether it is manual or automatic. Estimated 2025 rates at indianboilers.com are:

  • Small (1 Lac – 2 Lac kcal/hr):1,000,000 Lakh.
  • Medium (5 Lac – 10 Lac kcal/hr):1,000,000 Lakh.
  • Large (20 Lac+ kcal/hr): ₹15 Lakh and above.

Due to the massive difference in fuel prices between Diesel/Gas and Wood/Briquettes, most clients see a full payback of the equipment cost within 6 to 10 months.

The main factors are the Kcal/hr capacity, the addition of Automatic Fuel Feeding, and the type of Pollution Control (Dust collectors) required by your local pollution board.

Visit indianboilers.com and specify your required temperature and fuel availability. Our team will provide a customized proposal including estimated fuel savings for your specific process.

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