AQUAMAX – Industrial Wood / Briquette Fired Hot Water Boiler
Eco-Friendly and Cost-Effective Industrial Water Heating Solution
The AQUAMAX series from Indian Boilers is a premium, three-pass smoke tube hot water boiler engineered to provide high-efficiency heating using renewable solid fuels like wood logs and biomass briquettes. Designed with a fully wet-back configuration, AQUAMAX ensures maximum heat absorption and significantly lower operational costs compared to oil or gas-fired alternatives.
Wood/briquette fired hot water boilers are designed to burn solid biomass efficiently on a fixed or moving grate, transferring heat through a water-jacketed shell or coil-type heat exchanger. The system includes a combustion chamber, hot water circuit, circulation pumps, controls, and safety interlocks to deliver stable outlet temperature and flow as per process demand.
Wood/Briquette Fired Hot Water Boilers are biomass-based systems that generate pressurized hot water using low-cost wood logs, chips, or biomass briquettes instead of expensive fossil fuels. They are ideal for industrial, commercial, and institutional users who need continuous hot water for process, cleaning, or space heating while targeting sustainability and lower operating costs.
Performance and benefits
Properly designed wood/briquette fired hot water boilers can achieve efficiencies around 80% and above with correct fuel and operation, ensuring strong thermal performance. Users benefit from lower CO₂ emissions, reduced waste burning, and eligibility for biomass-focused subsidies and green energy initiatives in India.
Key Features & Advantages
- High Efficiency: Integral furnace design ensures a high rate of heat transfer and superior thermal performance.
- Fully Wet-Back Design: Minimizes radiation heat loss and eliminates the need for complex rear-end refractory maintenance.
- Sustainable Heating: Optimized for renewable biomass fuels, helping industries reduce their carbon footprint and energy expenses.
- Ease of Maintenance: Features a hinged smoke chamber for effortless tube cleaning and easy ash removal.
- Complete Combustion: Supplied with a forced draft primary air fan and secondary air ducting for clean, smokeless operation.
- Robust Circulation: Comes with high-performance electrically driven water circulation pumps for consistent temperature distribution.
Operating Range
- Capacity : 4 lac Kcal/Hr. to 20 lac Kcal/Hr.
- Fuel : Wood Log, Biomass Briquette
- Temperature : up-to 90℃ and special design up-to 160℃
Technical Specifications
| Specification | Unit | AQM-10 | AQM-20 | AQM-30 | AQM-40 | AQM-50 | AQM-60 | AQM-80 | AQM-100 | AQM-150 | AQM-200 |
|---|---|---|---|---|---|---|---|---|---|---|---|
| General | |||||||||||
| Maximum heat output | M. Kcal/hr | 0.1 | 0.2 | 0.3 | 0.4 | 0.5 | 0.6 | 0.8 | 1.0 | 1.5 | 2.0 |
| Maximum working temperature | °C | 95/150 | 95/150 | 95/150 | 95/150 | 95/150 | 95/150 | 95/150 | 95/150 | 95/150 | 95/150 |
| Hot water Rise temperature | °C | 30 | 30 | 30 | 30 | 30 | 30 | 30 | 30 | 30 | 30 |
| Hot Water Inlet/Outlet | MM | 40 | 50 | 80 | 80 | 100 | 100 | 125 | 150 | 150 | 200 |
| Heating surface area of heater | M² | 8 | 16 | 24 | 32 | 30 | 48 | 64 | 80 | 120 | 160 |
| Mode of Firing | Manual fired | ||||||||||
| Type of Fuel | Fuel | Wood Log, Briquette, Coal | |||||||||
| Boiler Efficiency | |||||||||||
| On Wood Log | % | 76 +/-2 | 76 +/-2 | 76 +/-2 | 76 +/-2 | 76 +/-2 | 76 +/-2 | 76 +/-2 | 76 +/-2 | 76 +/-2 | 76 +/-2 |
| On Briquette | % | 76 +/-2 | 76 +/-2 | 76 +/-2 | 76 +/-2 | 76 +/-2 | 76 +/-2 | 76 +/-2 | 76 +/-2 | 76 +/-2 | 76 +/-2 |
| On Coal | % | 76 +/-2 | 76 +/-2 | 76 +/-2 | 76 +/-2 | 76 +/-2 | 76 +/-2 | 76 +/-2 | 76 +/-2 | 76 +/-2 | 76 +/-2 |
| Fuel Consumption | |||||||||||
| Wood Log (3500) | Kg/hr | 33 | 66 | 99 | 132 | 164 | 197 | 263 | 329 | 493 | 658 |
| Briquette (4000) | Kg/hr | 29 | 58 | 88 | 117 | 146 | 175 | 234 | 292 | 439 | 585 |
| Coal (4500) | Kg/hr | 24 | 49 | 73 | 97 | 122 | 146 | 195 | 244 | 365 | 487 |
| Electrical Load | |||||||||||
| Circulation Water Pump | H.P. | 3.00 | 5.00 | 7.50 | 10.00 | 10.00 | 12.50 | 15.00 | 20.00 | 25.00 | 30.00 |
| ID fan with Motor | H.P. | 2.00 | 3.00 | 3.00 | 5.00 | 7.50 | 7.50 | 10.00 | 10.00 | 15.00 | 20.00 |
| Fd fan with Motor | H.P. | NA | NA | NA | NA | NA | NA | 3.00 | 5.00 | 7.5 | 10.0 |
| Total Electric Load | H.P. | 5.00 | 8.00 | 10.50 | 15.00 | 17.50 | 20.00 | 28.00 | 35.00 | 47.50 | 60.00 |
| NOTE: In view of constant endeavors to improve our products, we reserve the right to alter or change above specifications without prior notice. | |||||||||||
Why Choose AQUAMAX?
At IndianBoilers.com, we understand the need for sustainable industrial energy. The AQUAMAX boiler is built with high-grade materials and the latest combustion technology to offer a long-lasting, reliable solution for industries such as:
- Hotels & Resorts: For large-scale central heating and laundry.
- Food Processing: For pasteurization and cleaning processes.
- Textiles: For dyeing and finishing.
- Hospitals: For sterilization and facility heating.
Frequently Asked Questions
What are "Biomass Briquettes"?
Briquettes, often called "Bio-Coal," are made by compressing agricultural waste (like sawdust, groundnut shells, or bagasse) into dense, uniform logs. They have a higher calorific value and more consistent burning properties than raw wood.
Why choose Wood/Briquettes over Diesel or Gas?
The primary driver is Cost Savings. Solid biomass fuels are significantly cheaper than fossil fuels. Depending on your location, switching to wood or briquettes can reduce your operational heating costs by 60% to 80%.
Can this boiler handle other solid fuels?
Yes. Our furnaces are designed with "Multi-Fuel" flexibility. You can use wood logs, briquettes, coal, or agro-waste pellets depending on seasonal availability and market price.
How should I store wood and briquettes?
Fuel should be stored in a dry, covered area. Briquettes, in particular, can absorb moisture from the air, which lowers their heating value and can cause them to crumble. Wood logs should be seasoned (dried) to ensure maximum heat output.
What is the design of the indianboilers.com solid-fuel series?
Our boilers typically feature a Vertical or Horizontal Three-Pass design. This ensures that the hot gases transfer their energy to the water over a large surface area, maximizing heat recovery.
How efficient are these biomass-fired boilers?
Our standard units achieve a thermal efficiency of 78% to 82%. By integrating an Economizer to pre-heat the return water, you can push the efficiency even higher.
Is the combustion process automatic?
We offer two options:
- Manual Firing: Best for wood logs; requires an operator to feed fuel.
- Automatic Firing: Equipped with a screw feeder or hopper for briquettes and wood chips, allowing for "set-and-forget" operation.
What is the maximum temperature of the water?
These are "Low Pressure" systems designed to provide hot water at 90°C to 95°C. They are not intended for steam generation, making them simpler and safer for process heating.
How do you manage ash and soot?
Solid fuels produce ash. Our boilers feature large, easy-to-clean ash pits. For emissions, we provide Cyclonic Dust Collectors to ensure that the smoke exiting the chimney meets environmental norms.
Which industries use Wood/Briquette Hot Water Boilers?
- Food Processing: For pasteurization and kettle heating.
- Textiles: For washing and dyeing at moderate temperatures.
- Plywood: For heating glue spreaders and dryers.
- Hospitals & Hotels: For centralized hot water and laundry.
Can it be used for large-scale drying?
Yes. By using a water-to-air heat exchanger (Radiator), the hot water from the boiler can provide clean, hot air for drying grains, spices, or chemicals.
Does this boiler require IBR registration?
Typically, hot water boilers (below 100°C) are Non-IBR. This means no annual government inspections and no requirement for a high-salaried certified boiler attendant.
What safety features are included?
- Pressure Relief Valve: Prevents pressure buildup.
- High-Temp Cut-off: Shuts off the fan/feeder if water gets too hot.
- Fusible Plug: An extra safety layer in the furnace to prevent overheating.
How often should the tubes be cleaned?
Unlike gas boilers, wood-fired units produce soot. We recommend cleaning the smoke tubes once a week with a wire brush to maintain high heat transfer efficiency.
How long does the furnace refractory last?
With proper use, our high-quality refractory lining typically lasts 3 to 5 years before needing minor repairs or patching.
What is the price of an Industrial Wood / Briquette Fired Hot Water Boiler?
Pricing is based on capacity (kcal/hr) and whether it is manual or automatic. Estimated 2025 rates at indianboilers.com are:
- Small (1 Lac – 2 Lac kcal/hr): ₹1,000,000 Lakh.
- Medium (5 Lac – 10 Lac kcal/hr): ₹1,000,000 Lakh.
- Large (20 Lac+ kcal/hr): ₹15 Lakh and above.
What is the ROI (Return on Investment) period?
Due to the massive difference in fuel prices between Diesel/Gas and Wood/Briquettes, most clients see a full payback of the equipment cost within 6 to 10 months.
What factors influence the final cost?
The main factors are the Kcal/hr capacity, the addition of Automatic Fuel Feeding, and the type of Pollution Control (Dust collectors) required by your local pollution board.
How do I get an official quote?
Visit indianboilers.com and specify your required temperature and fuel availability. Our team will provide a customized proposal including estimated fuel savings for your specific process.



























Reviews
There are no reviews yet.