3 Ton High Voltage Electric Boiler – ELECTROMAX (EM-1926 Series)
The ELECTROMAX 3000 KG/HR High Voltage Electric Boiler is the ultimate heavy-duty steam generation solution for large-scale industrial enterprises aiming for carbon neutrality without sacrificing performance. As the flagship high-capacity model in our electric lineup, the EM-1926 delivers a massive 3 tons of dry saturated steam per hour. This system is specifically engineered for industries that have access to high-capacity electrical infrastructure and require a reliable, high-pressure steam source for continuous, multi-shift operations.
By transitioning to the 3 TPH ELECTROMAX, facilities eliminate the logistical nightmares of fuel supply chains, ash disposal, and emission monitoring. This IBR-certified unit combines massive output with the surgical precision of electronic power modulation, achieving a thermal efficiency of 98%.
Maximize Your Production: The 3 Ton High-Voltage Advantage
The ELECTROMAX 3000 KG/HR series is designed to replace aging 3-ton coal or oil boilers with a cleaner, faster, and more efficient alternative. It provides high-volume steam on demand, drastically reducing the “idling” energy waste common in fossil-fuel systems.
| Factor | 3 Ton EM Series Advantage | Industrial Impact |
|---|---|---|
| Massive Steam Volume | Reliable 3000 KG/HR output for heavy industrial loads. | Sustains large-scale production lines and high-volume sterilization. |
| 98% Energy Conversion | Almost zero heat loss as there is no chimney or exhaust gas. | Directly reduces the energy cost per kilogram of steam produced. |
| High Voltage Compatibility | Engineered for seamless integration with high-capacity industrial grids. | Optimized electrical distribution for high-kilowatt requirements. |
| Maintenance Simplicity | No burners, blowers, or fuel pumps to service or repair. | Significant reduction in annual maintenance budgets and downtime. |
| Instantaneous Control | Rapid response to load fluctuations via thyristor power management. | Maintains stable steam pressure even during sudden demand spikes. |
Technical Excellence & Build Quality
The 3 Ton (3000 KG/HR) ELECTROMAX EM-1926 is a masterpiece of industrial engineering, built to withstand the intense thermal and electrical stresses of high-capacity steam generation.
- Advanced Bobbin Heating Technology: The EM-1926 utilizes an array of specialized, high-density ceramic bobbin heaters. These elements are designed for long-term durability and allow for individual replacement without the need to drain the entire boiler shell, ensuring maximum uptime.
- Precision Pressure Vessel: Constructed using high-tensile, IBR-grade SA 516 Gr. 70 boiler-quality steel. The shell undergoes 100% radiographic testing of all longitudinal and circumferential seams to ensure it can safely handle high-pressure steam loads up to 21 Kg/cm².
- Sophisticated Automation: Every 3-ton unit comes standard with a PLC-based control system and a user-friendly HMI touch screen. This allows operators to monitor real-time power consumption, steam flow, and safety parameters, with the option for remote SCADA integration.
- Environmental Compliance: With zero onsite combustion, the EM-1926 is the ideal solution for factories located in “Critically Polluted Areas” (CPAs) or near residential zones where air discharge permits are difficult to obtain.
Operating Range
- Capacity: 3000 KG/HR (3 Ton)
- Fuel: Electric Power (High Capacity / 415V-3Phase-50Hz)
- Working Pressure: 10.54 Kg/cm² (Standard) / Up to 21 Kg/cm² (Custom)
- Efficiency: 98% ± 2%
- Steam Output Type: Dry Saturated Steam
Technical Specifications
| Specification | Unit | EM-66 | EM-132 | EM-192 | EM-258 | EM-324 | EM-384 | EM-522 | EM-648 | EM-963 | EM-1287 | EM-1602 | EM-1926 | EM-2574 | EM-3204 | EM-4050 |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| General | ||||||||||||||||
| Steam Output (at 100°C) | Kg/hr | 100 | 200 | 300 | 400 | 500 | 600 | 800 | 1000 | 1500 | 2000 | 2500 | 3000 | 4000 | 5000 | 6000 |
| Working Pressure | Kg/cm² | 10.54 | 10.54 | 10.54 | 10.54 | 10.54 | 10.54 | 10.54 | 10.54 | 10.54 | 10.54 | 10.54 | 10.54 | 10.54 | 10.54 | 10.54 |
| Steam Temperature | °C | 183 | 183 | 183 | 183 | 183 | 183 | 184 | 185 | 185 | 185 | 185 | 185 | 185 | 185 | 185 |
| Input Power Required | kW | 66 | 132 | 192 | 258 | 324 | 384 | 522 | 648 | 963 | 1287 | 1602 | 1926 | 2574 | 3204 | 4050 |
| Steam Outlet | mm | 20 | 25 | 25 | 25 | 40 | 40 | 50 | 50 | 80 | 80 | 80 | 100 | 100 | 125 | 125 |
| HTA | m² | 3.5 | 7.01 | 10.2 | 13.71 | 17.22 | 20.41 | 23.08 | 28.65 | 42.58 | 56.91 | 70.93 | 89.26 | 113.97 | 141.86 | 180 |
| Input Power: 415 V – 3 Phase 50 Hz | Fuel: Electric Power | ||||||||||||||||
| Boiler Efficiency | % | 98±2 | 98±2 | 98±2 | 98±2 | 98±2 | 98±2 | 98±2 | 98±2 | 98±2 | 98±2 | 98±2 | 98±2 | 98±2 | 98±2 | 98±2 |
| Electrical Load | ||||||||||||||||
| Feed Water Pump | HP | 1.00 | 1.00 | 1.00 | 1.00 | 1.50 | 1.50 | 2.00 | 2.00 | 3.00 | 3.00 | 4.00 | 4.00 | 4.00 | 6.00 | 6.00 |
| Input Heater Power | HP | 88.00 | 176.00 | 256.00 | 344.00 | 432.00 | 512.00 | 696.00 | 864.00 | 1284.00 | 1716.00 | 2136.00 | 2568.00 | 3432.00 | 4272.00 | 4110.00 |
| Total Electric Load | HP | 89.00 | 177.00 | 257.00 | 345.00 | 433.50 | 513.50 | 698.00 | 866.00 | 1287.00 | 1719.00 | 2140.00 | 2572.00 | 3436.00 | 4278.00 | 4116.00 |
| NOTE: In view of constant endeavors to improve our products, we reserve the right to alter or change above specifications without prior notice. | ||||||||||||||||
Note: In view of constant endeavors to improve our products, we reserve the right to alter specifications without prior notice.
Key Features of the 3 Ton ELECTROMAX
- Ultra-Fast Steam Generation: Reaches full working pressure from a cold start in less than 20 minutes, compared to the 60-90 minutes required for conventional 3-ton solid fuel boilers.
- No Stack/Chimney Required: Eliminates the need for expensive chimney construction, stack monitoring systems, and air pollution board (CPCB/SPCB) approvals for emissions.
- Modular Power Management: The system intelligently switches heating stages on or off based on your actual steam usage, ensuring you only pay for the energy you use.
- Premium Safety Infrastructure: Equipped with dual spring-loaded IBR safety valves, a Mobrey water level controller, and a high-pressure safety cut-off to ensure 100% operational safety.
- Clean & Quiet Operation: Ideal for “Clean Room” environments in pharmaceuticals and food processing where soot, dust, and noise are strictly prohibited.
Industrial Applications for 3000 KG/HR Steam
The high capacity of the EM-1926 makes it suitable for the most demanding industrial processes:
- Large Textile Mills: For high-volume dyeing, bleaching, and stenter operations where consistent steam quality is vital for fabric integrity.
- Mega Food Parks: Powering large-scale retorts, evaporators, and spray drying systems.
- Bulk Drug Manufacturing: Providing high-pressure steam for large reactors and distillation units in the pharmaceutical sector.
- Paper & Packaging: For drying cylinders and corrugated board manufacturing where high-volume steam is consumed continuously.
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