ELECTROMAX : Maximize Your Production: The Industrial Electric IBR Steam Boiler Solution
The ELECTROMAX boiler is a shell and tube type horizontal package boiler. The ELECTROMAX is designed to operate on special type of ceramic bobbin heater. It is high performance and automatic operating through thyristor control system confirms to the most exacting standards of safety, performance and efficiency. This boiler is manufactured with the latest engineering techniques, modern production equipment and with the expertise of highly skilled engineers and workers.
ELECTROMAX boiler feature a robust design and wide range of regulation. In terms of installation, operation and maintenance alike, they are usually more economical than convectional boilers. As no chimney is needed and the mechanical wear is minimized. The electric boiler is extremely competitive and will improve the CO2 accounts.
For heavy-duty industrial applications requiring high-pressure, high-volume steam with guaranteed safety and minimal emissions, IndianBoilers.com offers the ultimate solution: our range of Industrial Electric IBR Steam Boilers.
These state-of-the-art boilers are engineered to meet and exceed the rigorous standards of the Indian Boiler Regulations (IBR), ensuring maximum efficiency, compliance, and reliability for your critical operations.
Why Choose an Electric IBR Boiler?
When your process requires continuous, high-pressure steam (generally above 1 kg/cm and water capacity exceeding 22.75 liters), IBR certification is non-negotiable.
| Factor | Electric IBR Boiler Advantage | |
| Assured Safety | Mandatory inspection and certification of design, materials, and components by government-approved inspectors. | IBR certified steam boiler, industrial safety standards |
| High Efficiency | High thermal efficiency (often up to 98% for electrode types) converts almost all electrical energy to steam, minimizing running costs. | high efficiency electric boiler, energy saving industrial boiler |
| Clean Operation | Zero combustion emissions (NOx, SOx, CO2 at the point of use) for a clean, green, and quiet working environment. | zero emission boiler India, clean steam generation |
| High Pressure & Capacity | Designed for sustained high working pressures (typically $10.54 kg/cm2 and above) necessary for large-scale processes. | high pressure electric boiler, large capacity steam generator |
| Simplified Maintenance | No complex burners, flues, or fuel storage means less mechanical wear and reduced maintenance downtime compared to fuel-fired boilers. | low maintenance steam boiler |
Key Specifications and Features
Our Industrial Electric IBR Boilers are built with precision engineering and advanced automation.
- Capacity Range: Typically available from 50 Kg/Hr up to 5000 Kg/Hr and higher, scalable to meet your process needs.
- Working Pressure: Designed for high-pressure industrial use, commonly ranging from $10.54 Kg/cm² up to 21 Kg/cm².
- Heating Technology: Utilizes advanced heating elements (resistance or electrode type) for rapid and precise heat transfer.
- Control System: Features Fully Automatic operation with a PLC/Thyristor-based control panel to regulate power, pressure, and water levels, ensuring stable and consistent steam supply.
- Build Material: Constructed from high-grade materials like Mild Steel (IBR Grade), ensuring long-term durability and resistance to high-pressure stress.
Operating Range
- Capacity – 50 KG/HR to 5000 KG/HR
- Fuel- Electric power
- Pressure- 10.54 Kg/cm² to 21 Kg/cm²
Technical Specifications
| Specification | Unit | EM-24 | EM-36 | EM-66 | EM-132 | EM-192 | EM-258 | EM-324 | EM-384 | EM-522 | EM-648 | EM-963 | EM-1287 | EM-1602 | EM-1926 | EM-2574 | EM-3204 |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| General | |||||||||||||||||
| Steam Output From & at 100°C | Kg/hr | 37 | 56 | 100 | 200 | 300 | 400 | 500 | 600 | 800 | 1000 | 1500 | 2000 | 2500 | 3000 | 4000 | 5000 |
| Working Pressure | Kg/C M² | 10.54 | 10.54 | 10.54 | 10.54 | 10.54 | 10.54 | 10.54 | 10.54 | 10.54 | 10.54 | 10.54 | 10.54 | 10.54 | 10.54 | 10.54 | 10.54 |
| Steam Temprature | °C | 183 | 183 | 183 | 183 | 183 | 183 | 183 | 183 | 184 | 185 | 185 | 185 | 185 | 185 | 185 | 185 |
| Input Power Required | K.W. | 24 | 36 | 66 | 132 | 192 | 258 | 324 | 384 | 522 | 648 | 963 | 1287 | 1602 | 1926 | 2574 | 3204 |
| Steam Outlet | MM | 15 | 20 | 20 | 25 | 25 | 25 | 40 | 40 | 50 | 50 | 80 | 80 | 80 | 100 | 100 | 125 |
| HTA | M² | 1.27 | 1.9 | 3.5 | 7.01 | 10.2 | 13.71 | 17.22 | 20.41 | 23.08 | 28.65 | 42.58 | 56.91 | 70.93 | 89.26 | 113.97 | 141.86 |
| Input Power(Volts): 415 V- 3Phase 50 Hz | |||||||||||||||||
| Type of Fuel: Electric Power | |||||||||||||||||
| Boilers Efficiency | |||||||||||||||||
| On Electric Heater | % | 98+/-2 | 98+/-2 | 98+/-2 | 98+/-2 | 98+/-2 | 98+/-2 | 98+/-2 | 98+/-2 | 98+/-2 | 98+/-2 | 98+/-2 | 98+/-2 | 98+/-2 | 98+/-2 | 98+/-2 | 98+/-2 |
| Power Consumption | |||||||||||||||||
| Electric Power | KW/Hr | 24 | 36 | 66 | 132 | 192 | 258 | 324 | 384 | 522 | 648 | 963 | 1287 | 1602 | 1926 | 2574 | 3204 |
| Electrical Load | |||||||||||||||||
| Feed Water Pump | H.P. | 1.00 | 1.00 | 1.00 | 1.00 | 1.00 | 1.00 | 1.50 | 1.50 | 2.00 | 2.00 | 3.00 | 3.00 | 4.00 | 4.00 | 4.00 | 6.00 |
| Input Heater Power | H.P. | 32.00 | 48.00 | 88.00 | 176.00 | 256.00 | 344.00 | 432.00 | 512.00 | 696.00 | 864.00 | 1284.00 | 1716.00 | 2136.00 | 2568.00 | 3432.00 | 4272.00 |
| Total Electric Load | H.P. | 33.00 | 49.00 | 89.00 | 177.00 | 257.00 | 345.00 | 433.50 | 513.50 | 698.00 | 866.00 | 1287.00 | 1719.00 | 2140.00 | 2572.00 | 3436.00 | 4278.00 |
| NOTE: In view of constant endeavors to improve our products, we reserve the right to alter or change above specifications without prior notice. | |||||||||||||||||
Frequently Asked Questions
What is the difference between your ELECTRON and ELECTROMAX series?
- ELECTRON: Our specialized range of Non-IBR Electric Boilers, ideal for small-scale applications.
- ELECTROMAX: Our heavy-duty IBR-certified Electric Boilers designed for high-pressure and high-volume industrial steam requirements.
Why is IBR certification necessary for electric boilers?
In India, if a boiler’s water capacity is above 25 liters or if it operates above a certain pressure, it must be IBR-certified. This ensures the unit meets stringent safety standards for material quality, welding, and pressure-bearing capacity.
Do I need to register my Electric IBR Boiler with the local authority?
Yes. Every IBR-certified boiler must be registered with the State Boiler Inspectorate. At indianboilers.com, we provide all the necessary IBR folders and documentation to make this process seamless for you.
How often does an IBR Electric Boiler need inspection?
According to the law, an IBR boiler must undergo an annual open inspection by a government boiler inspector to renew its fitness certificate.
What is the efficiency of the ELECTROMAX series?
Our Electric IBR Boilers are exceptionally efficient, converting nearly 98% to 99% of electrical energy into steam. Unlike fuel-fired boilers, there is no heat loss through a chimney.
What is the capacity range available at Indianboilers.com?
Our ELECTROMAX series typically starts from 100 kg/hr and can go up to 2,000 kg/hr or more, depending on your specific industrial steam demand.
How much time does it take to reach full steam pressure?
One of the key benefits is speed. Because the heating elements are directly submerged, an electric boiler can reach working pressure in roughly 10–15 minutes from a cold start.
What is the maximum working pressure for these units?
Standard industrial models handle pressures up to 10.54 kg/cm². However, we can custom-build IBR units for high-pressure requirements up to 21 kg/cm².
Can the steam output be modulated?
Yes. Our boilers use a multi-stage heating system. As steam demand fluctuates, the system automatically switches heating stages on or off, ensuring you only use the power you need.
Which industries require IBR Electric Boilers?
They are the preferred choice for high-purity and high-safety environments:
- Pharmaceuticals: For sterilization and reactors.
- Food & Dairy: For pasteurization and Clean-in-Place (CIP).
- Chemical Plants: For high-pressure process heating.
- Hospitals: For large-scale autoclaves and laundry.
Does an electric boiler require a chimney?
No. Since there is no combustion of fuel, there is no smoke or exhaust gas. This eliminates the need for tall chimneys, air pollution permits, and expensive ducting.
Is it true that electric boilers are quieter?
Yes. Without burners, blowers, or fuel pumps, the ELECTROMAX operates almost silently, making it ideal for facilities located near residential areas or sensitive work environments.
What are the key safety features?
Our IBR boilers are equipped with:
- Dual Safety Valves: To prevent over-pressurization.
- Mobrey Water Level Controller: For precise low-water cut-off protection.
- Over-current Protection: To safeguard the high-grade heating elements.
How do I maintain the heating elements?
The biggest enemy of electric boilers is scale buildup. Using a water softener is mandatory. Beyond that, periodic checking of the electrical terminals and "blow-down" to remove sludge is all that is required.
How long is the lifespan of an ELECTROMAX boiler?
With regular IBR inspections and proper water treatment, our boilers are built to last 15 to 20 years. The heating elements can be easily replaced individually without replacing the entire unit.
What is the price of an Industrial Electric IBR Steam Boiler?
Pricing depends on the kW rating and steam capacity. For an IBR-certified unit:
- Small units (100–200 kg/hr) typically start from ₹4,50,000 to ₹1,000,000.00.
- Medium to High capacity units (500–1000 kg/hr) can range from ₹1,000,000.00 to ₹25,00,000+.
- Note: Prices vary based on the automation grade (PLC/HMI) and current material costs.
Why is an IBR boiler more expensive than a Non-IBR one?
IBR units use specialized boiler-grade steel (e.g., SA 516 Gr. 70), undergo third-party radiographic testing of all welds, and include government inspection fees and certified safety mountings.
What is the typical ROI for switching to electric steam?
While electricity costs per unit can be higher than coal, the ROI is achieved through zero labor costs (no fireman needed), reduced maintenance, higher efficiency, and the elimination of fuel storage and handling.
How can I get a custom quote for my plant?
Visit the Contact Us page on indianboilers.com or reach out to our technical team on WhatsApp. Please provide your required Steam Output (kg/hr) and Working Pressure for an accurate proposal.
Sailesh Damor –
We recently installed the Electric IBR Steam Boiler from Indian Boilers, and the performance has been outstanding. The 98% thermal efficiency is a game-changer for our operational costs. It reaches full pressure incredibly fast compared to our old fuel-fired units, and the PLC-based control system makes operation seamless and safe. If you’re looking for a reliable, IBR-compliant solution for a clean-room or industrial environment, this is it. Five stars for engineering excellence!