Electrical Electrode Non IBR Boiler 50 Kg/hr
Zero Maintenance | No License Required | Instant Clean Steam
At IndianBoilers.com, our 50 Kg/hr Electrical Electrode Series is the ultimate “Plug-and-Play” solution for small industrial applications. Unlike traditional immersion heaters, our Electrode Technology uses the conductivity of the water itself to generate heat, making it incredibly durable and resistant to element burnout.
Because this unit falls under the Non-IBR category, it does not require an IBR boiler attendant or annual government inspections, saving you significant time and administrative costs.
Key Features of the Electrode Series
- No Heating Element Burnout: Since electricity passes directly through the water using electrodes, there are no resistance wires to “burn out” due to scaling.
- Non-IBR Advantage: Operates within the safety limits that exempt it from Indian Boiler Regulations (IBR), meaning no registration or annual license renewal is required.
- 99% Thermal Efficiency: Virtually all electrical energy is converted into steam, providing the lowest possible energy waste.
- Compact & Silent: A vertical, space-saving design that operates silently—perfect for laboratories, boutique hotels, and hospitals.
- Instant Pressure: Delivers full steam pressure in less than 5 minutes from a cold start.
- Safety First: Inherently safe design; if the water level drops, the circuit breaks and steam generation stops automatically.
Best-Fit Applications
The 50 Kg/hr Non-IBR Electrode Boiler is perfect for:
- Laboratories & R&D: Small-scale sterilization and chemical testing.
- Garment Finishing: For steam irons and specialized fabric processing.
- Dairy & Food: Small-batch pasteurization and cooking.
- Hotels & Spas: Steam rooms and centralized laundry for boutique facilities.
- Academic Institutions: Safe for engineering and science college labs.
Why Choose Electrode Technology?
- Low Maintenance: Traditional electric boilers use immersion heaters that fail if scale builds up. Electrode boilers are far more forgiving and easier to descale.
- Self-Regulating: Steam production is directly proportional to the water level and conductivity, making the system naturally self-regulating.
- Skid-Mounted: Delivered as a complete unit including the feed pump and control panel on a compact steel base.
Technical Specifications
| Specification | Unit | ET-33 | ET-67 | ET-100 | ET-134 | ET-167 | ET-200 | ET-267 |
|---|---|---|---|---|---|---|---|---|
| General | ||||||||
| Steam Output From & at 100°C | Kg/hr | 50 | 100 | 150 | 200 | 250 | 300 | 400 |
| Working Pressure | Kg/CM² | 10.54 | 10.54 | 10.54 | 10.54 | 10.54 | 10.54 | 10.54 |
| Steam Temperature | °C | 183 | 183 | 183 | 183 | 183 | 183 | 183 |
| Input Power Required | K.W. | 33 | 67 | 100 | 134 | 167 | 200 | 267 |
| Water holding | Liter | 25 | 25 | 25 | 25 | 25 | 25 | 25 |
| Steam Outlet | MM | 15 | 20 | 20 | 25 | 25 | 25 | 25 |
| Input Power | Volt | 415 V- 3Phase 50 Hz | ||||||
| Type of Fuel | Fuel | Electric Power | ||||||
| Boiler Efficiency | ||||||||
| On Electric Heater | % | 98+/-2 | 98+/-2 % | 98+/-2 | 98+/-2 | 98+/-2 | 98+/-2 | 98+/-2 |
| Power Consumption | ||||||||
| Electric Power | KW/Hr | 33 | 67 | 100 | 134 | 167 | 200 | 267 |
| Electrical Load | ||||||||
| Feed Water Pump | K.W. | 0.40 | 0.40 | 0.40 | 0.40 | 0.75 | 0.75 | 0.75 |
| Input Heater Power | K.W. | 33.00 | 67.00 | 100.00 | 134.00 | 167.00 | 200.00 | 267.00 |
| Total Electric Load | K.W. | 33.40 | 67.40 | 100.40 | 134.40 | 167.75 | 200.75 | 267.75 |
| NOTE: In view of constant endeavors to improve our products, we reserve the right to alter or change above specifications without prior notice. | ||||||||
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Frequently Asked Questions
Why is Electrode technology better than immersion heaters?
In electrode boilers, there is zero risk of element burnout. If scale builds up or water levels drop, the current simply stops—unlike coils which overheat and melt.
What does "Non-IBR" mean for me?
It means the boiler falls under the safety limits of the Indian Boiler Regulations (IBR). You do not need a government license, annual inspections, or a certified boiler attendant to operate it.
How efficient is this 50 Kg/hr model?
It is nearly 99% efficient, as almost all electrical energy is converted directly into heat within the water itself.
How fast can I get steam from a cold start?
Because the heat is generated directly in the water, you can reach full operating pressure in just 4 to 6 minutes.
What is the power rating for the 50 Kg/hr model?
This unit is rated at 36 kW.
What electrical supply is required?
It requires a 415V, 3-Phase, 50 Hz industrial power connection.
What is the standard working pressure?
The standard working pressure is 7 Kg/cm², which is ideal for most sterilization and processing tasks.
What is the total electrical load including the pump?
The total connected load for this model is approximately 49 HP.
Does it occupy much space?
No. The vertical design is extremely compact, usually requiring less than a 3ft x 3ft footprint.
Does this boiler require special water?
Yes. Electrode boilers require a specific range of water conductivity to work. You must use a water softener to keep hardness below 5 ppm while maintaining enough mineral content for conductivity.
Is the boiler fully automatic?
Yes. It features fully automatic water level and pressure controls, meaning it only generates steam as your process demands it.
Can I use this in a clean-room environment?
Absolutely. It is silent, produces zero emissions, and has no soot or smoke, making it perfect for pharma and food labs.
What happens if the water runs dry?
The system is inherently safe. If there is no water, the electrical circuit between electrodes is broken, and the boiler automatically stops without any damage.
Does it require a chimney?
No chimney or exhaust stack is needed since there is no combustion of fuel.
How long do the electrodes last?
With proper water treatment, electrodes can last 5 to 10 years, significantly longer than traditional heating coils.
What is the primary maintenance task?
The main task is a daily blowdown to remove concentrated salts and periodic cleaning of the electrodes to maintain conductivity.
Is it safe to operate by non-technical staff?
Yes. Because it is a Non-IBR unit with "single-switch" automation, it is very easy and safe for general staff to operate after basic training.
What safety features are included?
It comes equipped with a safety valve, over-pressure cut-off, and electrical short-circuit protection (MCBs).
Do you provide installation in Ahmedabad?
Yes, IndianBoilers.com provides complete installation, commissioning, and operator training across Ahmedabad and Gujarat.
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