Non IBR Electric Steam Boiler 100 Kg/hr
High Capacity | License-Free Operation | Zero Emissions
At IndianBoilers.com, our 100 Kg/hr Non-IBR Electric Steam Boiler (Model: ELECTRON ET-67) is designed for industries that need a significant amount of steam but want to avoid the complexities of government inspections and certified attendants. This fully automatic, skid-mounted unit provides a powerful 0.1 TPH output in a compact, eco-friendly package.
Manufactured in Ahmedabad, this boiler is engineered for 24/7 industrial use, offering a clean alternative to oil-fired boilers with a footprint that is 50% smaller.
Key Features & Performance
- Non-IBR Advantage: Designed within the volumetric limits of Indian Boiler Regulations, allowing you to operate without a license or annual IBR inspection.
- 99% Energy Efficiency: Direct electrical heating ensures that almost every kilowatt of power is converted into high-quality steam.
- Rapid Steam Generation: Reaches full operating pressure within 8 to 12 minutes, drastically reducing morning startup delays.
- Smart Power Management: Features multi-stage heating elements that switch on/off automatically to match your steam load, saving electricity.
- Zero Local Pollution: No chimney, no smoke, and no noise. It is the ideal choice for urban industrial zones and green-certified buildings.
- Premium Build Quality: Equipped with high-grade Incoloy-800 heating elements for superior corrosion resistance and long life.
Core Industry Applications
The 100 Kg/hr Non-IBR Boiler is widely used in:
- Pharmaceuticals: For large-scale autoclaves, sterilizers, and jacketed vessels.
- Food Processing: Pasteurization, commercial cooking, and milk processing.
- Textiles: Steam for printing, specialized dyeing, and laundry units.
- Hospitals: Centralized sterilization and laundry without the noise of diesel burners.
- Craft Breweries & Distilleries: Precise temperature control for mashing and distillation.
Safety & Automation
- Fully Automatic: PLC-based controls manage water feeding and steam pressure without manual intervention.
- Redundant Safety: Equipped with dual safety valves, low-water cut-off sensors, and electrical overload protection.
- Low Maintenance: Without a burner to calibrate or a furnace to clean, maintenance is limited to periodic water softening and blowdowns.
Technical Specifications
| Specification | Unit | ET-33 | ET-67 | ET-100 | ET-134 | ET-167 | ET-200 | ET-267 |
|---|---|---|---|---|---|---|---|---|
| General | ||||||||
| Steam Output From & at 100°C | Kg/hr | 50 | 100 | 150 | 200 | 250 | 300 | 400 |
| Working Pressure | Kg/CM² | 10.54 | 10.54 | 10.54 | 10.54 | 10.54 | 10.54 | 10.54 |
| Steam Temperature | °C | 183 | 183 | 183 | 183 | 183 | 183 | 183 |
| Input Power Required | K.W. | 33 | 67 | 100 | 134 | 167 | 200 | 267 |
| Water holding | Liter | 25 | 25 | 25 | 25 | 25 | 25 | 25 |
| Steam Outlet | MM | 15 | 20 | 20 | 25 | 25 | 25 | 25 |
| Input Power | Volt | 415 V- 3Phase 50 Hz | ||||||
| Type of Fuel | Fuel | Electric Power | ||||||
| Boiler Efficiency | ||||||||
| On Electric Heater | % | 98+/-2 | 98+/-2 % | 98+/-2 | 98+/-2 | 98+/-2 | 98+/-2 | 98+/-2 |
| Power Consumption | ||||||||
| Electric Power | KW/Hr | 33 | 67 | 100 | 134 | 167 | 200 | 267 |
| Electrical Load | ||||||||
| Feed Water Pump | K.W. | 0.40 | 0.40 | 0.40 | 0.40 | 0.75 | 0.75 | 0.75 |
| Input Heater Power | K.W. | 33.00 | 67.00 | 100.00 | 134.00 | 167.00 | 200.00 | 267.00 |
| Total Electric Load | K.W. | 33.40 | 67.40 | 100.40 | 134.40 | 167.75 | 200.75 | 267.75 |
| NOTE: In view of constant endeavors to improve our products, we reserve the right to alter or change above specifications without prior notice. | ||||||||
Ready to upgrade to a zero-emission, high-efficiency steam solution?
Would you like to request the detailed technical specifications (pressure, capacity, power requirements) for the Electron?
Frequently Asked Questions
Do I need a certified boiler attendant?
No. Unlike IBR boilers, Non-IBR electric boilers can be operated by any trained staff member after a basic orientation.
What makes it "Non-IBR"?
It is engineered within specific volumetric and pressure limits defined by the Indian Boiler Regulations that exempt it from formal IBR certification.
Are there any annual government inspections?
No, there are no mandatory annual government inspections for this unit, saving you administrative time and fees.
What is the power consumption of the 100 Kg/hr model?
The unit is rated at 66 kW.
What are the electrical requirements?
It requires a standard industrial supply of 415V, 3-Phase, 50 Hz.
How long does it take to generate steam?
The ET-67 reaches full operating pressure in approximately 8 to 12 minutes from a cold start.
What is the standard working pressure?
The standard design pressure is 7 Kg/cm², but we can provide custom configurations up to 10.54 Kg/cm².
What type of heating elements are used?
We use high-grade Incoloy-800 heating elements, which offer superior resistance to scaling and high-temperature oxidation.
How does the multi-stage power control work?
The boiler automatically switches heating elements on or off in stages based on your steam demand, reducing peak electrical load and energy bills.
Is the boiler delivered ready-to-use?
Yes. It is a 100% skid-mounted unit including the feed pump and control panel. You only need to connect water, electricity, and the steam outlet.
Does it require a chimney?
No. Since there is no fuel combustion, no chimney or exhaust stack is needed, making installation simpler and cheaper.
How much space is needed for installation?
This model is very compact, typically requiring a floor space of just 4 feet x 4 feet.
What kind of water treatment is necessary?
A Water Softener is mandatory. Feedwater hardness must be below 5 ppm to protect the heating elements from scale buildup.
What is the daily maintenance routine?
The primary task is a daily blowdown to remove TDS (Total Dissolved Solids) and a quick check of the water level sensors.
What safety features are included?
The boiler includes dual safety valves, low-water cut-off with alarm, over-pressure switches, and electrical overload protection.
Can it be used in a clean-room environment?
Yes. It produces zero smoke, zero noise, and zero carbon emissions, making it perfect for pharmaceutical and food-grade clean rooms.
Is it safe to install indoors?
Absolutely. It is safer than fuel-fired boilers because there is no open flame, gas leakage risk, or fuel storage required.
What is the lifespan of this boiler?
With proper water treatment and regular maintenance, the main shell can last 15+ years, with elements typically replaced every 3–5 years.
Does Indian Boilers provide service in Ahmedabad?
Yes, our Ahmedabad headquarters provides complete installation, operator training, and 24/7 service support for all Electromax models.
Reviews
There are no reviews yet.