Small Industrial Electric Boiler 150 Kg/hr
High Precision | 99% Efficiency | Smart Industrial Steam
At IndianBoilers.com, our 150 Kg/hr Electric Steam Boiler is engineered for precision-driven manufacturing. Bridging the gap between small lab units and large TPH plants, this model provides a robust 0.15 TPH steam output. It is the perfect choice for facilities where high-quality dry steam is needed but installing a chimney or fuel tank is not feasible.
Manufactured in Ahmedabad, our ELECTRON series utilizes advanced resistance heating technology to deliver instant steam while maintaining a zero-carbon footprint at the point of use.
Key Features & Performance
- Exceptional Thermal Efficiency: With 99% efficiency, nearly every unit of electricity is converted into heat, ensuring no wasted energy and lower operational overhead.
- Rapid-Response Steam: Go from a cold start to full operating pressure in just 10 to 15 minutes.
- Intelligent Load Balancing: Features a multi-stage power control system that activates heating banks sequentially. This prevents sudden power surges and optimizes energy consumption based on your real-time steam demand.
- Ultra-Clean Operation: Zero combustion means no soot, no smoke, and no CO2 emissions. Perfect for sensitive “clean-air” industries.
- Compact Footprint: Requires 60% less space than traditional horizontal oil boilers, allowing for installation in corners or near the point of use to reduce piping heat loss.
- Durable Incoloy Elements: Equipped with high-grade, corrosion-resistant heating elements designed for heavy-duty industrial cycles.
Best-Fit Industry Applications
The 150 Kg/hr Small Industrial Boiler is highly recommended for:
- Textile & Garments: Steam for high-capacity finishing tunnels and specialized dyeing.
- Food & Beverage: Large-scale commercial kitchens, dairy pasteurization, and beverage carbonation processes.
- Pharmaceuticals: Sterilization of larger autoclaves and reactor jacket heating.
- Chemical Processing: Precise temperature maintenance for distillation and blending.
- Hospitals & Hotels: High-volume laundry and surgical sterilization centers.
Advantages
- Safety First: Equipped with multi-level safety interlocks, including low-water cut-off, dual safety valves, and electrical phase-failure protection.
- Ready to Connect: Our “Plug-and-Play” skid includes the boiler shell, feed water pump, and pre-wired control panel for effortless onsite setup.
- Hassle-Free Maintenance: No burners to tune, no stacks to clean, and no fuel pumps to service. Maintenance is simplified to routine water treatment and periodic element checks.
Technical Specifications
| Specification | Unit | ET-33 | ET-67 | ET-100 | ET-134 | ET-167 | ET-200 | ET-267 |
|---|---|---|---|---|---|---|---|---|
| General | ||||||||
| Steam Output From & at 100°C | Kg/hr | 50 | 100 | 150 | 200 | 250 | 300 | 400 |
| Working Pressure | Kg/CM² | 10.54 | 10.54 | 10.54 | 10.54 | 10.54 | 10.54 | 10.54 |
| Steam Temperature | °C | 183 | 183 | 183 | 183 | 183 | 183 | 183 |
| Input Power Required | K.W. | 33 | 67 | 100 | 134 | 167 | 200 | 267 |
| Water holding | Liter | 25 | 25 | 25 | 25 | 25 | 25 | 25 |
| Steam Outlet | MM | 15 | 20 | 20 | 25 | 25 | 25 | 25 |
| Input Power | Volt | 415 V- 3Phase 50 Hz | ||||||
| Type of Fuel | Fuel | Electric Power | ||||||
| Boiler Efficiency | ||||||||
| On Electric Heater | % | 98+/-2 | 98+/-2 % | 98+/-2 | 98+/-2 | 98+/-2 | 98+/-2 | 98+/-2 |
| Power Consumption | ||||||||
| Electric Power | KW/Hr | 33 | 67 | 100 | 134 | 167 | 200 | 267 |
| Electrical Load | ||||||||
| Feed Water Pump | K.W. | 0.40 | 0.40 | 0.40 | 0.40 | 0.75 | 0.75 | 0.75 |
| Input Heater Power | K.W. | 33.00 | 67.00 | 100.00 | 134.00 | 167.00 | 200.00 | 267.00 |
| Total Electric Load | K.W. | 33.40 | 67.40 | 100.40 | 134.40 | 167.75 | 200.75 | 267.75 |
| NOTE: In view of constant endeavors to improve our products, we reserve the right to alter or change above specifications without prior notice. | ||||||||
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Frequently Asked Questions
What kind of electrical supply do I need?
It requires a standard industrial 415V, 3-Phase, 50 Hz power connection.
How much steam does it produce in TPH?
This model produces 0.15 TPH (Tons Per Hour) of high-quality dry steam.
How fast can I get steam pressure from a cold start?
You can expect full working pressure in approximately 10 to 15 minutes.
What is the thermal efficiency of this electric boiler?
It operates at nearly 99% efficiency, as there are no stack losses associated with exhaust gases.
What are Incoloy heating elements?
We use Incoloy-800 elements, which are high-nickel/chromium alloys that offer superior resistance to oxidation and scaling compared to standard stainless steel.
Does it have "Smart Loading"?
Yes. It features multi-stage power control, meaning it switches on individual 33kW banks only as needed to maintain pressure, saving electricity.
Is this boiler fully automatic?
Yes. It is equipped with a PLC-based control panel that manages water levels, pressure, and safety cut-offs automatically.
Is it quieter than a diesel or gas boiler?
Significantly. It is virtually silent, making it ideal for facilities located in residential zones or crowded industrial parks.
Does it require a chimney?
No. Since there is no fuel combustion, no chimney or exhaust stack is required, simplifying your factory layout.
Is a 150 Kg/hr electric boiler Non-IBR?
We provide this model in both Non-IBR and IBR versions. The Non-IBR version is highly popular as it doesn't require annual government inspections.
Do I need a certified boiler operator?
For the Non-IBR version, any trained staff member can operate the unit after a short orientation from our team.
How much floor space is required?
The vertical skid-mounted design is very compact, typically needing only a 5ft x 5ft area.
Can I install this boiler inside my production hall?
Yes. Because it has zero emissions and very low radiant heat, it can be placed right next to your machines to reduce piping costs.
What is the typical lifespan of the heating elements?
With proper water treatment, elements usually last 3 to 5 years. They are designed to be easily replaceable.
What kind of water treatment is necessary?
A Water Softener is mandatory. Feedwater must have a hardness of less than 5 ppm to prevent scale buildup on the elements.
What is the "Blowdown" procedure?
A daily manual blowdown is required for 5–10 seconds to remove accumulated dissolved solids and maintain the health of the boiler shell.
How do I know if an element has failed?
The control panel monitors current across all phases and will trigger an indicator or alarm if a heating bank is not drawing the correct load.
What safety interlocks are included?
It includes dual safety valves, high-pressure cut-offs, low-water level alarms with burner lockout, and electrical short-circuit protection.
Do you offer support in Ahmedabad?
Yes, IndianBoilers.com is based in Ahmedabad and provides 24/7 service, installation, and genuine spare parts across Gujarat.
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