Electric Steam Boiler 500 Kg/hr
Clean Energy | 99% Efficiency | Compact Zero-Emission Steam
At IndianBoilers.com, our 500 Kg/hr Electric Steam Boilers are designed for precision-driven industries where cleanliness, space-saving, and automated operation are paramount. By using electrical resistance heating, this boiler generates high-quality steam with zero on-site carbon emissions, making it the ideal choice for modern, eco-conscious manufacturing.
Manufactured in Ahmedabad, our 0.5 TPH electric series is a 100% skid-mounted, “connect-and-go” system that eliminates the need for chimneys, fuel tanks, and complex burner maintenance.
Key Features & Performance
- 99% Thermal Efficiency: Virtually all electrical energy is converted into steam, with negligible heat loss.
- Instant Steam Response: Reaches full operating pressure significantly faster than fuel-fired alternatives.
- Zero Pollution: No combustion means no smoke, no CO2, and no environmental compliance hassles.
- Multi-Stage Power Control: Features intelligent step-switching of heating elements to match your steam load, reducing peak electrical demand and energy bills.
- Ultra-Compact Footprint: Requires 50% less space than a traditional boiler because it lacks a burner and fuel infrastructure.
- Whisper-Quiet Operation: Perfect for facilities located near residential areas or within clean-room environments.
- Incoloy Heating Elements: Equipped with high-grade, corrosion-resistant heating elements for extended service life and reliability.
Operating Range
The 500 Kg/hr model is engineered for high-pressure reliability and industrial endurance.
- Capacity: 500 Kg/hr (0.5 TPH).
- Power Rating: Approximately 330 kW to 360 kW.
- Working Pressure: Standard designs up to 10.54 Kg/cm2 (Higher pressure options available).
- Design: Fully IBR (Indian Boiler Regulations) compliant, ensuring safety and legal adherence.
- Automation: Fully automatic water level and pressure controls with PLC-based touchscreens.
Core Industry Applications
The 500 Kg/hr Electric Boiler is highly recommended for:
- Pharmaceuticals: For clean-room sterilization and reactor heating.
- Food Processing: Dairy, beverages, and commercial kitchens where hygiene is critical.
- Textile Finishing: Precision steam for high-end garment processing and specialized dyeing.
- Hospitals & Hotels: Centralized laundry and sterilization without the noise or smoke of oil.
Advantages
When you choose IndianBoilers.com, you invest in Gujarat’s finest engineering:
- Safety First: Equipped with multiple safety interlocks—low water cut-off, over-pressure safety valves, and electrical overload protection.
- Skid-Mounted Convenience: The boiler, feed pump, and control panel are integrated into a single steel skid for effortless installation.
- Low Maintenance: Without a burner to tune or a furnace to clean, maintenance is reduced to simple periodic checks and water treatment.
Technical Specifications
| Specification | Unit | EM-24 | EM-36 | EM-66 | EM-132 | EM-192 | EM-258 | EM-324 | EM-384 | EM-522 | EM-648 | EM-963 | EM-1287 | EM-1602 | EM-1926 | EM-2574 | EM-3204 |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| General | |||||||||||||||||
| Steam Output From & at 100°C | Kg/hr | 37 | 56 | 100 | 200 | 300 | 400 | 500 | 600 | 800 | 1000 | 1500 | 2000 | 2500 | 3000 | 4000 | 5000 |
| Working Pressure | Kg/C M² | 10.54 | 10.54 | 10.54 | 10.54 | 10.54 | 10.54 | 10.54 | 10.54 | 10.54 | 10.54 | 10.54 | 10.54 | 10.54 | 10.54 | 10.54 | 10.54 |
| Steam Temprature | °C | 183 | 183 | 183 | 183 | 183 | 183 | 183 | 183 | 184 | 185 | 185 | 185 | 185 | 185 | 185 | 185 |
| Input Power Required | K.W. | 24 | 36 | 66 | 132 | 192 | 258 | 324 | 384 | 522 | 648 | 963 | 1287 | 1602 | 1926 | 2574 | 3204 |
| Steam Outlet | MM | 15 | 20 | 20 | 25 | 25 | 25 | 40 | 40 | 50 | 50 | 80 | 80 | 80 | 100 | 100 | 125 |
| HTA | M² | 1.27 | 1.9 | 3.5 | 7.01 | 10.2 | 13.71 | 17.22 | 20.41 | 23.08 | 28.65 | 42.58 | 56.91 | 70.93 | 89.26 | 113.97 | 141.86 |
| Input Power(Volts): 415 V- 3Phase 50 Hz | |||||||||||||||||
| Type of Fuel: Electric Power | |||||||||||||||||
| Boilers Efficiency | |||||||||||||||||
| On Electric Heater | % | 98+/-2 | 98+/-2 | 98+/-2 | 98+/-2 | 98+/-2 | 98+/-2 | 98+/-2 | 98+/-2 | 98+/-2 | 98+/-2 | 98+/-2 | 98+/-2 | 98+/-2 | 98+/-2 | 98+/-2 | 98+/-2 |
| Power Consumption | |||||||||||||||||
| Electric Power | KW/Hr | 24 | 36 | 66 | 132 | 192 | 258 | 324 | 384 | 522 | 648 | 963 | 1287 | 1602 | 1926 | 2574 | 3204 |
| Electrical Load | |||||||||||||||||
| Feed Water Pump | H.P. | 1.00 | 1.00 | 1.00 | 1.00 | 1.00 | 1.00 | 1.50 | 1.50 | 2.00 | 2.00 | 3.00 | 3.00 | 4.00 | 4.00 | 4.00 | 6.00 |
| Input Heater Power | H.P. | 32.00 | 48.00 | 88.00 | 176.00 | 256.00 | 344.00 | 432.00 | 512.00 | 696.00 | 864.00 | 1284.00 | 1716.00 | 2136.00 | 2568.00 | 3432.00 | 4272.00 |
| Total Electric Load | H.P. | 33.00 | 49.00 | 89.00 | 177.00 | 257.00 | 345.00 | 433.50 | 513.50 | 698.00 | 866.00 | 1287.00 | 1719.00 | 2140.00 | 2572.00 | 3436.00 | 4278.00 |
| NOTE: In view of constant endeavors to improve our products, we reserve the right to alter or change above specifications without prior notice. | |||||||||||||||||
Frequently Asked Questions
Is the ELECTROMAX EM-324 IBR or Non-IBR?
This model is designed to be fully IBR (Indian Boiler Regulations) compliant, ensuring it meets all legal safety and quality standards for high-pressure industrial use.
What is the power consumption for the 500 Kg/hr model?
The product code EM-324 corresponds to its power rating; it requires an input power of 324 kW to achieve the 500 Kg/hr steam output.
How efficient is the ELECTROMAX EM-324 compared to fuel-fired boilers?
It offers up to 99% thermal efficiency. Unlike oil or gas boilers, there is no heat loss through a chimney, as nearly all electrical energy is converted directly into steam.
Does this boiler require a chimney or fuel storage tank?
No. Since it is powered by electricity, it features zero on-site emissions, eliminating the need for a chimney (stack), fuel storage tanks, or complex fuel piping.
What industries are best suited for the EM-324?
It is perfect for "clean" industries such as Pharmaceuticals (sterilization), Food & Beverage (hygienic processing), Textiles (dyeing and finishing), and Hospitals (laundry and autoclaves).
How much floor space is required for installation?
The ELECTROMAX EM-324 has an ultra-compact footprint, typically requiring 50-60% less space than a traditional fuel-fired boiler of the same capacity.
Is the operation of the EM-324 automatic?
Yes, it features a fully automatic PLC-based touchscreen control panel. This includes automatic water level management and pressure regulation.
What is the "Step-Switching" or Multi-Stage Power Control feature?
The boiler uses intelligent step-switching to turn heating elements on or off based on the actual steam demand. This prevents peak electrical surges and reduces energy bills.
What type of heating elements are used in the EM-324?
It is equipped with high-grade, corrosion-resistant Incoloy or ceramic bobbin heating elements designed for a long service life.
What are the standard safety features included?
The EM-324 includes dual safety valves, low-water cut-off sensors, over-pressure protection, and electrical overload/surge protection.
How fast can the ELECTROMAX EM-324 generate steam from a cold start?
It provides "Quick Steam" response, reaching full operating pressure significantly faster than traditional shell-type fuel-fired boilers.
What is the standard working pressure for this model?
The standard design pressure is 10.54 Kg/cm², though custom designs for higher pressures (up to 21 Kg/cm²) are available.
Is the EM-324 noise-polluting?
No, it features whisper-quiet operation because it lacks the high-pressure burners and heavy combustion fans found in oil/gas boilers.
How is the EM-324 delivered?
It is supplied as a 100% skid-mounted, "connect-and-go" system. The boiler, feed pump, and control panel are pre-integrated on a single steel frame.
What kind of maintenance does an electric boiler require?
Maintenance is minimal. There are no burners to tune, no soot to clean, and no fuel filters to change. Periodic checks on water quality and heating elements are the primary requirements.
Can the EM-324 help with "Green Building" certification?
Yes. Since it has zero carbon emissions at the point of use and is highly efficient, it is a preferred choice for companies seeking eco-friendly or carbon-neutral certifications.
What is the required electrical supply?
It requires a 415V, 3-Phase, 50 Hz AC power supply.
Does indianboilers.com provide installation support for the EM-324?
Yes, they provide end-to-end support, including site layout, piping, electrical connectivity, and commissioning with IBR certification.
Why should I choose the ELECTROMAX EM-324 over a 500 Kg/hr oil-fired boiler?
The primary advantages are lower installation costs (no chimney/tanks), zero local pollution, reduced maintenance labor, and a safer, flameless operation environment.
Jaimin Rajput –
Top-tier Steam Generator! “Five stars for Indian Boilers! The 500 kg/hr electric boiler is compact, powerful, and incredibly clean. We use it for our textile finishing line and the steam quality is consistent and dry. Excellent service and a very high-quality product. It has significantly reduced our maintenance downtime.