Electric Steam Boiler 1000 Kg/hr
High-Capacity Zero-Emission Steam | 99% Efficiency | Carbon-Free Heating
At IndianBoilers.com, our 1000 Kg/hr Electric Steam Boilers (Product Code: ELECTROMAX EM-648) are engineered to provide massive steam volumes with the simplicity and cleanliness of electrical energy. This 1 TPH powerhouse is the ideal solution for facilities aiming for “Net Zero” targets, offering a high-efficiency performance that fuel-fired boilers simply cannot match.
Manufactured at our Ahmedabad facility, this series is designed for heavy-duty industrial endurance, featuring a 100% skid-mounted design that eliminates the need for expensive chimney installations or fuel storage infrastructure.
Key Features & Performance
- 99% Peak Thermal Efficiency: Virtually no energy is lost during the conversion process, ensuring every kilowatt of power is utilized for steam generation.
- Instantaneous Steam Generation: Unlike oil or gas units that require long warm-up periods, the electric heating elements provide rapid response to steam demand.
- Zero Environmental Footprint: No combustion means zero CO2, NOx, or particulate emissions. Perfect for pharma and food-grade environments.
- Intelligent Power Management: Equipped with Multi-Stage Power Controllers that switch heating banks on/off in steps to prevent electrical surges and optimize consumption.
- Quiet & Vibration-Free: Operates without the noise of high-pressure burners or blowers, allowing for installation closer to the point of use.
- Advanced Safety Systems: Includes multi-level redundancy for low-water protection, over-pressure safety, and electrical short-circuit guarding.
- High-Grade Incoloy Elements: Uses premium heating elements designed for long life, even under continuous high-load industrial operation.
Operating Range – ELECTROMAX EM-648
The 1 Ton Electric series is built for high-performance reliability and scale.
- Capacity: 1000 Kg/hr (1.0 TPH).
- Power Rating: Approximately 648 kW.
- Working Pressure: Standard designs from 10.54 Kg/cm2 to 17.5 Kg/cm2.
- Design Standard: Fully IBR (Indian Boiler Regulations) compliant.
- Automation: PLC-based control panels with HMI touchscreens for real-time data logging and diagnostics.
Core Industry Applications
The 1000 Kg/hr Electric Boiler is the standard-bearer for:
- Large Pharmaceuticals: Sterile steam for large-scale fermentation and distillation.
- Dairy & Food Processing: High-capacity pasteurization and clean-in-place (CIP) systems.
- Textile Megaplants: Sustainable steam for high-volume dyeing and finishing without the soot.
- Chemical Plants: Precise temperature control for sensitive exothermic or endothermic reactions.
Advantages
By choosing IndianBoilers.com, you access premium engineering and localized support:
- Compact Power: At 1 TPH, our electric design occupies roughly 40% less space than a traditional fuel-fired boiler plant.
- No Pollution Clearances: Because there are no emissions, the paperwork and clearances required from pollution control boards are significantly simplified.
- Local Expertise: Based in Ahmedabad, we provide specialized technical support for high-voltage industrial connections and IBR certification.
Technical Specifications
| Specification | Unit | EM-24 | EM-36 | EM-66 | EM-132 | EM-192 | EM-258 | EM-324 | EM-384 | EM-522 | EM-648 | EM-963 | EM-1287 | EM-1602 | EM-1926 | EM-2574 | EM-3204 |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| General | |||||||||||||||||
| Steam Output From & at 100°C | Kg/hr | 37 | 56 | 100 | 200 | 300 | 400 | 500 | 600 | 800 | 1000 | 1500 | 2000 | 2500 | 3000 | 4000 | 5000 |
| Working Pressure | Kg/C M² | 10.54 | 10.54 | 10.54 | 10.54 | 10.54 | 10.54 | 10.54 | 10.54 | 10.54 | 10.54 | 10.54 | 10.54 | 10.54 | 10.54 | 10.54 | 10.54 |
| Steam Temprature | °C | 183 | 183 | 183 | 183 | 183 | 183 | 183 | 183 | 184 | 185 | 185 | 185 | 185 | 185 | 185 | 185 |
| Input Power Required | K.W. | 24 | 36 | 66 | 132 | 192 | 258 | 324 | 384 | 522 | 648 | 963 | 1287 | 1602 | 1926 | 2574 | 3204 |
| Steam Outlet | MM | 15 | 20 | 20 | 25 | 25 | 25 | 40 | 40 | 50 | 50 | 80 | 80 | 80 | 100 | 100 | 125 |
| HTA | M² | 1.27 | 1.9 | 3.5 | 7.01 | 10.2 | 13.71 | 17.22 | 20.41 | 23.08 | 28.65 | 42.58 | 56.91 | 70.93 | 89.26 | 113.97 | 141.86 |
| Input Power(Volts): 415 V- 3Phase 50 Hz | |||||||||||||||||
| Type of Fuel: Electric Power | |||||||||||||||||
| Boilers Efficiency | |||||||||||||||||
| On Electric Heater | % | 98+/-2 | 98+/-2 | 98+/-2 | 98+/-2 | 98+/-2 | 98+/-2 | 98+/-2 | 98+/-2 | 98+/-2 | 98+/-2 | 98+/-2 | 98+/-2 | 98+/-2 | 98+/-2 | 98+/-2 | 98+/-2 |
| Power Consumption | |||||||||||||||||
| Electric Power | KW/Hr | 24 | 36 | 66 | 132 | 192 | 258 | 324 | 384 | 522 | 648 | 963 | 1287 | 1602 | 1926 | 2574 | 3204 |
| Electrical Load | |||||||||||||||||
| Feed Water Pump | H.P. | 1.00 | 1.00 | 1.00 | 1.00 | 1.00 | 1.00 | 1.50 | 1.50 | 2.00 | 2.00 | 3.00 | 3.00 | 4.00 | 4.00 | 4.00 | 6.00 |
| Input Heater Power | H.P. | 32.00 | 48.00 | 88.00 | 176.00 | 256.00 | 344.00 | 432.00 | 512.00 | 696.00 | 864.00 | 1284.00 | 1716.00 | 2136.00 | 2568.00 | 3432.00 | 4272.00 |
| Total Electric Load | H.P. | 33.00 | 49.00 | 89.00 | 177.00 | 257.00 | 345.00 | 433.50 | 513.50 | 698.00 | 866.00 | 1287.00 | 1719.00 | 2140.00 | 2572.00 | 3436.00 | 4278.00 |
| NOTE: In view of constant endeavors to improve our products, we reserve the right to alter or change above specifications without prior notice. | |||||||||||||||||
Frequently Asked Questions
What is the steam generation capacity of this model?
The EM-648 model is specifically designed for a steam output of 1000 kg/hr (from and at 100°C).
Is the ELECTROMAX EM-648 IBR approved?
Yes, this model is fully compliant with the Indian Boiler Regulations (IBR), making it suitable for high-pressure industrial applications that require government-certified safety standards.
What industries typically use the 1000 kg/hr electric boiler?
It is ideal for large pharmaceuticals (sterilization), dairy and food processing (pasteurization), textile megaplants (dyeing), and chemical plants requiring precise, clean steam.
What is the power consumption of the EM-648?
The unit has an input power requirement of approximately 648 kW.
What are the electrical supply requirements?
The system operates on a standard industrial power supply of 415V, 3-Phase, 50 Hz.
What is the maximum working pressure for this model?
The standard working pressure for the EM-648 is 10.54 kg/cm², though custom designs can accommodate higher pressure requirements up to 17.5 kg/cm²
What is the peak thermal efficiency of the ELECTROMAX series?
The ELECTROMAX EM-648 boasts an incredible efficiency of 98% to 99%, as almost all electrical energy is converted directly into heat with no flue gas losses.
What is the steam temperature at standard operating pressure?
At its standard working pressure, the steam temperature reaches approximately 185°C.
How long does it take to generate steam from a cold start?
Unlike oil or gas boilers that require long warm-up periods, the EM-648 provides instantaneous steam generation due to its rapid-response electric heating elements.
Does this boiler require a chimney or stack?
No. Since there is no combustion, the EM-648 produces zero emissions on-site, eliminating the need for a chimney (stack) and reducing installation costs.
How does the system handle power surges?
It is equipped with Intelligent Power Management and Multi-Stage Power Controllers that switch heating banks on/off in steps to prevent electrical surges.
Is the EM-648 easy to install?
Yes, it is a 100% skid-mounted, "plug-and-play" design. It requires significantly less space (roughly 40% less than fuel-fired units) and no fuel storage infrastructure.
What type of heating elements are used?
The boiler uses high-grade Incoloy or Ceramic Bobbin heating elements, known for their long life and durability in continuous heavy-duty industrial operations.
What maintenance is required for the EM-648?
Maintenance is minimal because there are no burners to clean, no soot to remove, and no fuel pumps to service. Periodic checks of the electrical contactors and water quality are the primary requirements.
What safety features are included in the EM-648?
Safety systems include dual IBR safety valves, a Mobrey water level controller for low-water cut-off, over-pressure protection, and electrical short-circuit guarding.
Does this boiler help in achieving "Net Zero" targets?
Yes. As a zero-emission outlet (no CO2, NOx, or SOx), the ELECTROMAX EM-648 is the ideal solution for companies aiming for carbon neutrality and green manufacturing.
Do I need environmental clearances for this boiler?
Because there are no atmospheric emissions, the paperwork and clearances required from Pollution Control Boards are significantly simplified compared to fossil-fuel boilers.
What kind of control system does it use?
It features a PLC-based control panel with an HMI touchscreen for real-time data logging, diagnostics, and multi-stage power management to optimize consumption.
Where is the ELECTROMAX EM-648 manufactured?
It is manufactured at the Indian Boilers.com facility in Ahmedabad, Gujarat, using modern production equipment and expert engineering.
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