Electromax: 50 Kg/hr Electric Industrial Steam Boiler
Sustainable Steam | 99% Efficiency | Compact Zero-Emission Technology
At IndianBoilers.com, our 50 Kg/hr Electric Steam Boilers are precision-engineered for industries where hygiene, space-saving, and fully automated operations are non-negotiable. Utilizing high-grade electrical resistance heating, this boiler generates premium-quality steam with zero on-site carbon emissions, making it the ultimate choice for eco-conscious manufacturing.
Manufactured in Ahmedabad, our Electromax series is a 100% skid-mounted, “connect-and-go” system. It eliminates the need for expensive chimneys, fuel storage tanks, and the heavy maintenance associated with traditional burners.
Key Features & Performance
- 99% Thermal Efficiency: Nearly 100% of electrical energy is converted into steam, ensuring minimal heat loss and maximum cost-effectiveness.
- Rapid Steam Response: Reaches full operating pressure in minutes—significantly faster than oil or gas-fired alternatives.
- Zero Local Pollution: No combustion means no smoke, no CO2, and zero environmental compliance hurdles for your facility.
- Intelligent Power Control: Features multi-stage step-switching of heating elements to match your actual steam load, preventing energy waste and reducing peak demand charges.
- Space-Saving Design: Requires 50% less floor space than traditional boilers due to the absence of fuel infrastructure and burners.
- Whisper-Quiet Operation: Ideal for clean-room environments, laboratories, or facilities located near residential zones.
- Premium Incoloy Elements: Fitted with high-grade, corrosion-resistant Incoloy heating elements for superior reliability and extended service life.
Operating Range & Specifications
The 50 Kg/hr model is built for high-pressure reliability and industrial-grade endurance.
- Capacity: 50 Kg/hr (nominal output).
- Power Rating: Optimized at 36 kW.
- Working Pressure: Standard designs up to 10.54 Kg/cm2 (Custom high-pressure options available).
- Compliance: Fully IBR (Indian Boiler Regulations) compliant, ensuring top-tier safety and legal adherence.
- Advanced Automation: Equipped with PLC-based touchscreens for fully automatic water level and pressure management.
Core Industry Applications
The Electromax 50 Kg/hr is the preferred choice for:
- Pharmaceuticals: Perfect for clean-room sterilization, autoclaves, and reactor heating.
- Food & Beverage: Ideal for dairies and commercial kitchens where hygiene and “smoke-free” operation are critical.
- Textile Finishing: Provides precision steam for garment processing and specialized dyeing units.
- Healthcare: Centralized laundry and surgical sterilization without the noise of fossil-fuel burners.
Advantages
When you choose our Ahmedabad-engineered solutions, you invest in:
- Redundant Safety: Multiple safety interlocks including low-water cut-off, dual safety valves, and electrical overload protection.
- Plug-and-Play Convenience: The boiler, feed pump, and control panel are integrated into a single steel skid for effortless site installation.
- Low Maintenance: With no burner to tune or furnace to clean, maintenance is reduced to simple periodic water treatment checks.
Technical Specifications
| Specification | Unit | EM-24 | EM-36 | EM-66 | EM-132 | EM-192 | EM-258 | EM-324 | EM-384 | EM-522 | EM-648 | EM-963 | EM-1287 | EM-1602 | EM-1926 | EM-2574 | EM-3204 |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| General | |||||||||||||||||
| Steam Output From & at 100°C | Kg/hr | 37 | 56 | 100 | 200 | 300 | 400 | 500 | 600 | 800 | 1000 | 1500 | 2000 | 2500 | 3000 | 4000 | 5000 |
| Working Pressure | Kg/C M² | 10.54 | 10.54 | 10.54 | 10.54 | 10.54 | 10.54 | 10.54 | 10.54 | 10.54 | 10.54 | 10.54 | 10.54 | 10.54 | 10.54 | 10.54 | 10.54 |
| Steam Temprature | °C | 183 | 183 | 183 | 183 | 183 | 183 | 183 | 183 | 184 | 185 | 185 | 185 | 185 | 185 | 185 | 185 |
| Input Power Required | K.W. | 24 | 36 | 66 | 132 | 192 | 258 | 324 | 384 | 522 | 648 | 963 | 1287 | 1602 | 1926 | 2574 | 3204 |
| Steam Outlet | MM | 15 | 20 | 20 | 25 | 25 | 25 | 40 | 40 | 50 | 50 | 80 | 80 | 80 | 100 | 100 | 125 |
| HTA | M² | 1.27 | 1.9 | 3.5 | 7.01 | 10.2 | 13.71 | 17.22 | 20.41 | 23.08 | 28.65 | 42.58 | 56.91 | 70.93 | 89.26 | 113.97 | 141.86 |
| Input Power(Volts): 415 V- 3Phase 50 Hz | |||||||||||||||||
| Type of Fuel: Electric Power | |||||||||||||||||
| Boilers Efficiency | |||||||||||||||||
| On Electric Heater | % | 98+/-2 | 98+/-2 | 98+/-2 | 98+/-2 | 98+/-2 | 98+/-2 | 98+/-2 | 98+/-2 | 98+/-2 | 98+/-2 | 98+/-2 | 98+/-2 | 98+/-2 | 98+/-2 | 98+/-2 | 98+/-2 |
| Power Consumption | |||||||||||||||||
| Electric Power | KW/Hr | 24 | 36 | 66 | 132 | 192 | 258 | 324 | 384 | 522 | 648 | 963 | 1287 | 1602 | 1926 | 2574 | 3204 |
| Electrical Load | |||||||||||||||||
| Feed Water Pump | H.P. | 1.00 | 1.00 | 1.00 | 1.00 | 1.00 | 1.00 | 1.50 | 1.50 | 2.00 | 2.00 | 3.00 | 3.00 | 4.00 | 4.00 | 4.00 | 6.00 |
| Input Heater Power | H.P. | 32.00 | 48.00 | 88.00 | 176.00 | 256.00 | 344.00 | 432.00 | 512.00 | 696.00 | 864.00 | 1284.00 | 1716.00 | 2136.00 | 2568.00 | 3432.00 | 4272.00 |
| Total Electric Load | H.P. | 33.00 | 49.00 | 89.00 | 177.00 | 257.00 | 345.00 | 433.50 | 513.50 | 698.00 | 866.00 | 1287.00 | 1719.00 | 2140.00 | 2572.00 | 3436.00 | 4278.00 |
| NOTE: In view of constant endeavors to improve our products, we reserve the right to alter or change above specifications without prior notice. | |||||||||||||||||
Frequently Asked Questions
What is the electrical power required for this model?
This unit requires a power input of 36 kW to maintain full steam production.
How efficient is this electric boiler compared to gas or oil?
It is highly efficient, boasting a 98% to 99% thermal efficiency, as almost 100% of the electrical energy is converted directly into heat within the water.
How long does it take to reach full pressure?
Because the heating elements are immersed directly in the water, it typically reaches full operating pressure in just 5 to 10 minutes from a cold start.
Does it handle partial loads efficiently?
Yes. The system uses step-control technology to turn heating elements on or off based on your actual steam demand, preventing energy waste.
Is this 50 Kg/hr boiler IBR or Non-IBR?
We offer this model in both IBR (Indian Boiler Regulations) and Non-IBR versions. For many small-scale lab or pharma applications, the Non-IBR version is preferred for its lower regulatory overhead.
What is the standard working pressure?
The standard design pressure is 10.54 Kg/cm², which is suitable for most sterilization and jacketed vessel heating.
What type of heating elements are used?
We use high-grade Incoloy-sheathed heating elements, which are highly resistant to corrosion and high-temperature scaling.
What are the electrical supply requirements?
The EM-36 requires a 415V, 3-Phase, 50 Hz electrical connection.
Is the unit skid-mounted?
Yes, the boiler, feed pump, and control panel come 100% skid-mounted on a heavy-duty steel frame for "Plug-and-Play" installation.
Do I need a chimney (stack) for this boiler?
No. Since there is no combustion, an electric boiler does not require a chimney, significantly reducing your infrastructure costs.
Does it require a separate room for fuel storage?
No. One of the biggest advantages of the 50 Kg/hr electric boiler is that it requires zero fuel tanks or gas pipelines.
How much space is required for installation?
The unit is extremely compact, typically requiring less than 3 feet x 3 feet of floor space, making it ideal for crowded factories or labs.
What kind of maintenance does it require?
Maintenance is minimal. It primarily involves periodic descaling of the heating elements and regular blowdowns to prevent sediment buildup.
What is the total electrical load including the pump?
The total connected load for the EM-36 is approximately 49 HP.
What safety features are included?
The boiler is equipped with a low-water cut-off, dual safety valves, over-pressure switches, and electrical overload protection (MCBs/Contactors).
Is it safe to use in clean-room environments?
Absolutely. Since it produces zero smoke and zero noise, it is the preferred choice for pharmaceutical and food-grade clean rooms.
Can I use raw borewell water in this boiler?
No. To protect the heating elements from scale and burnout, you must use a Water Softener to maintain water hardness below 5 ppm.
What is the expected lifespan of the heating elements?
With proper water treatment and regular blowdowns, the Incoloy elements can last 3 to 5 years before needing replacement.
Does Indian Boilers provide installation support in Ahmedabad?
Yes, our Ahmedabad-based team provides complete commissioning, operator training, and annual maintenance (AMC) support for all Electromax models.
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