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Electrode Boiler

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High-Efficiency Electrode Steam Boilers: The Future of Clean Energy

At IndianBoilers.com, we are at the forefront of the global energy transition with our advanced Electrode Boilers. Unlike traditional boilers that rely on combustion or resistance heating elements, electrode boilers use the water itself as a conductor. By passing high-voltage electricity directly through the water, they generate steam with unmatched speed, precision, and efficiency.

Our Electrode Boilers are the ultimate “Zero-Emission” solution for industries aiming for Carbon Neutrality without compromising on high-pressure steam requirements.

Advanced Features & Performance

  • 99.5% Thermal Efficiency: Nearly 100% of the electrical energy is converted directly into heat, with zero losses through a chimney or stack.
  • Rapid Start-up & Response: Reaches full operating pressure from a cold start in minutes. Its instantaneous response to load changes makes it ideal for fluctuating steam demands.
  • Zero On-Site Emissions: No combustion means no CO2, NOx, or SOx. Eliminates the need for chimneys, fuel storage, and pollution control equipment.
  • Fail-Safe Design: Because water acts as the conductor, current cannot flow if water levels are low. This provides inherent protection against low-water damage or dry-firing.
  • Smart Automation: Equipped with PLC-based thyristor control systems for stepless power modulation (0–100% turndown) and precise pressure regulation.

Technical Specifications

Specification Details
Capacity Range 500 kg/hr to 50,000 kg/hr (High Capacity Specialists)
Working Pressure Up to 32 kg/cm² (Customizable for High Pressure)
Efficiency 99% to 99.5%
Electrical Input 415V to High-Voltage (6.6 kV – 11 kV) Options
Automation Fully Automatic (PLC/HMI with Remote Monitoring)
Design Standard Fully IBR (Indian Boiler Regulations) Compliant

Why Choose Our Electrode Boilers?

  • Reduced Capital Expenditure: Save on infrastructure costs by eliminating fuel tanks, piping, chimneys, and dedicated boiler houses.
  • Minimal Maintenance: No burners to tune, no soot to clean, and no heating elements to replace. The simple, robust design ensures maximum uptime.
  • Ultra-Compact Footprint: Requires significantly less floor space than conventional biomass or oil-fired boilers.
  • Quiet & Clean: Operates silently, making it perfect for facilities located near residential areas or within high-purity clean rooms.

Core Industry Applications

Our electrode-fired systems are the preferred choice for sectors requiring high-purity steam and precise control:

  • Pharmaceuticals: Sterile steam for reactors, autoclaves, and fermentation processes.
  • Food & Dairy: High-volume steam for pasteurization, sterilization, and CIP (Clean-In-Place) systems.
  • Chemical Processing: Reliable high-temperature steam for sensitive chemical reactions.
  • Hospitals & Hospitality: Clean, quiet steam for central heating, laundry, and sterilization units.
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