Indian Boilers.com

Electric Steam Generator

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  • 1 Ton Electric Steam Boiler - 1000 Kg/hr
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High-Performance Industrial Electric Steam Generators

At IndianBoilers.com, we offer the ELECTROMAX and ELECTRON series—advanced electric steam generators designed for industries where cleanliness, precision, and space-saving are critical. Our electric boilers convert nearly 100% of electrical energy into steam, providing a “green” and silent heating solution without the need for fuel storage, chimneys, or complex burner maintenance.

Key Features & Performance

  • 98% Thermal Efficiency: Virtually all energy is transferred directly to the water, ensuring minimal heat loss compared to fuel-fired boilers.
  • Zero-Emission Operation: No combustion means no smoke, no CO2, and no environmental compliance hassles—ideal for urban or eco-conscious zones.
  • Instant Steam Generation: Reaches full working pressure in just 10–15 minutes from a cold start.
  • Compact & Skid-Mounted: Requires 50% less floor space. Our “plug-and-play” design allows for easy installation near the point of use.
  • Low Maintenance: Without burners to tune or furnaces to clean, maintenance is limited to simple periodic checks and water treatment.
  • High-Grade Heating Elements: Equipped with heavy-duty Incoloy or SS 316 elements for superior durability and corrosion resistance.

Technical Specifications

Specification Details
Capacity Range 50 kg/hr to 5,000 kg/hr
Working Pressure 7.0 kg/cm² to 21.0 kg/cm²
Power Supply 3-Phase, 415V, 50Hz
Efficiency 98% ± 2%
Compliance Available in IBR & Non-IBR Designs
Automation Fully Automatic (PLC/HMI Touchscreen options)

Why Choose Our Electric Boilers?

  • Safe & Flame-Free: No open flames make these boilers the safest choice for chemical plants and labs handling flammable materials.
  • Dry Saturated Steam: Precise thyristor-based controls ensure high-quality “dry” steam, essential for sensitive sterilization processes.
  • Reduced Infrastructure Costs: Save on the cost of building a boiler house, tall chimneys, and expensive fuel piping networks.
  • Intelligent Power Control: Features multi-stage step-switching to match your steam load, preventing spikes in electricity demand.

Core Industry Applications

Our electric steam generators are the preferred choice for sectors demanding high purity and precision:

  • Pharmaceuticals & Biotech: For sterilization, autoclaves, and clean-room HVAC.
  • Food & Beverage: Contamination-free steam for pasteurization and CIP (Clean-in-Place).
  • Hospitals & Labs: Quiet, reliable steam for laundry and medical sterilization.
  • Textiles & Garments: Compact steam generation for ironing, curing, and finishing units.

Contact Us for a Custom Solution

Looking for an IBR-certified electric boiler or a compact non-IBR steam generator? Our engineering team in Ahmedabad is ready to assist you.

Frequently Asked Questions

The key benefits include zero local emissions (no chimney required), silent operation, and an extremely compact footprint. It is easier to install as it eliminates the need for fuel storage tanks, complex piping, or dedicated boiler rooms.

Our electric steam generators are designed for rapid start-up. Depending on the specific model and capacity, you can typically expect full-pressure steam within 5 to 15 minutes of switching the unit on.

These units operate at nearly 100% efficiency. Since the heating elements are submerged directly in the water, almost all electrical energy is converted into heat, resulting in much lower heat loss compared to gas or oil boilers.

We offer both options. However, many of our electric models are designed as Non-IBR units. This allows you to benefit from high-pressure steam without the need for the rigorous annual inspections and registrations required for IBR boilers.

They are ideal for sectors requiring clean, localized steam, such as Pharmaceuticals, Food & Beverage, Hospitals (sterilization), Hotels (laundry), and Research Labs.

Yes. Our units are equipped with multi-stage heating elements and an automatic control panel. The system intelligently switches heating stages on or off to match your actual steam demand, ensuring you only pay for the energy you use.

Maintenance is very low compared to fuel-fired units. It primarily involves regular "blow-down" to remove mineral deposits and periodic checking of the electrical contactors and heating elements.

To protect the heating elements from scale build-up and ensure long-term efficiency, we strongly recommend using a water softener. This prevents lime-scale, which can otherwise damage the heaters and increase power consumption.

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