High-Capacity Horizontal Steam Boilers: Robust Thermal Solutions

At IndianBoilers.com, our Horizontal Steam Boilers are engineered for industries that demand high-volume steam and uncompromising reliability. Designed with a traditional horizontal shell-and-tube architecture, these boilers provide a larger steam space and a longer flue gas path, ensuring superior heat transfer and the ability to handle fluctuating steam loads with ease.

Key Features & Performance

• 3-Pass Fully Wet Back Design: Maximizes heat absorption and eliminates the need for rear-end refractory, significantly reducing maintenance and preventing tube-sheet cooling issues.
• Multi-Fuel Versatility: Our horizontal units are optimized for a wide range of fuels, including Furnace Oil, LDO, Natural Gas, Coal, and Agro-waste, offering you the flexibility to choose the most cost-effective energy source.
• Superior Steam Quality: Large water-holding capacity and significant steam disengaging area ensure the production of high-dryness saturated steam even during peak demand.
• High Thermal Efficiency: Achieves 82% to 88% efficiency with integrated heat recovery units like Economizers and Air Pre-Heaters (APH).
• IBR Certified Safety: Manufactured strictly under Indian Boiler Regulations (IBR) using premium boiler-quality steel plates (SA 515/516 Gr. 70) for maximum safety and longevity.

Technical Specifications

Why Choose Our Horizontal Boilers?

• Scalability: Perfect for medium to large-scale industrial operations where steam demand is high and consistent.
• Ease of Maintenance: The horizontal layout allows for easy access to smoke tubes and the furnace for routine cleaning and inspection, ensuring minimal downtime.
• Durability: Rugged construction designed for 24/7 heavy-duty industrial operation with a lifespan exceeding 20+ years.
• Low Power Consumption: Optimized draught systems (ID/FD fans) ensure efficient combustion with minimum electrical energy usage.

Core Industry Applications

Our horizontal steam systems are the backbone of various high-demand sectors across India:

• Textile & Dyeing: For continuous high-pressure steam required in processing and finishing.
• Chemical & Pharma: Precise temperature control for reactors and distillation units.
• Food & Beverage: Large-scale sterilization, pasteurization, and cooking processes.
• Paper & Packaging: Reliable thermal energy for drying and pulp processing.