Precision-Engineered Shell Type Boilers: The Powerhouse of Industrial Steam

At IndianBoilers.com, our Shell Type Boilers (commonly known as Fire Tube or Smoke Tube Boilers) are the industry standard for reliable, high-volume steam generation. Specifically designed to handle fluctuating load demands, these boilers feature a large water-holding capacity that acts as a thermal buffer, ensuring your production process never faces steam starvation.

Whether you are looking for a fully wet-back 3-pass design or a compact packaged unit, our shell type boilers are built with premium SA 515/516 Grade 70 steel to ensure a service life of over 25 years.

Key Features & Performance Advantages

• High Steam Storage: The large shell volume allows for significant steam accumulation, making it ideal for processes with sudden load surges.
• Superior Dryness Fraction: Integrated moisture separators ensure high-quality dry steam (up to 98%), protecting your downstream equipment and reducing batch timings.
• 3-Pass Wet-Back Design: Maximizes heat transfer and eliminates the need for bulky rear refractory, reducing maintenance costs and preventing heat loss.
• Multi-Fuel Versatility: Engineered to operate efficiently on Natural Gas (PNG), LPG, Diesel (HSD), LDO, or FO, as well as biomass pellets or wood.
• Low Maintenance: Designed with easy-access manholes and handholes, allowing for rapid internal inspection and tube cleaning with minimal downtime.

Technical Specifications

Why Choose Our Shell Type Boilers?

• Thermal Efficiency: Equipped with advanced heat recovery units (Economizers/Air Preheaters) that lower stack temperatures and slash fuel bills.
• IBR Compliant Safety: Every unit undergoes rigorous stage-wise inspection by IBR authorities, ensuring peak safety and seamless legal documentation.
• Skid-Mounted Solutions: Our “Plug-and-Play” packaged designs reduce on-site civil work and allow for rapid installation.
• Global Burner Technology: Integrated with world-class mono-block or dual-block burners (ELCO/Riello) for low NOx emissions and perfect combustion.

Core Industry Applications

Our shell-type systems are trusted by diverse sectors requiring steady, high-pressure thermal energy:

• Textile & Dyeing: For consistent heating in stenters and dyeing vats.
• Pharmaceuticals: Precise temperature control for reactors and sterilization.
• Food & Beverage: High-efficiency steam for pasteurization and cooking.
• Chemical & Distilleries: Driving distillation columns with reliable, high-pressure steam.

Get a Technical Consultation

Upgrade your boiler house with the most reliable steam solution in Gujarat. Our engineering team in Ahmedabad is ready to design a system tailored to your specific pressure and fuel requirements.