Indian Boilers.com

Coal Fired Boiler

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  • 5000 Kg - 5 Ton Coal Fired Steam Boiler - Industrial Horizontal Steam Generator
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  • Biomass Fired Steam Boiler - 1 Ton to 6 Ton
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    Hot Water Boiler

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  • High Pressure Industrial Steam Boiler 750 Kg/hr - Heavy Duty Boiler
  • Wood / Briquette Fired Steam Boiler - 0.5 TPH To 6 TPH

High-Capacity Coal Fired Steam Boilers: Industrial Powerhouse for Reliable Energy

 

At IndianBoilers.com, our Coal Fired Steam Boilers are engineered to provide a steady, high-volume steam supply for large-scale industrial operations. Designed with a focus on fuel economy and rugged durability, these boilers are the preferred choice for industries where steam demand is high and operational costs must be kept low. Our coal-fired systems feature advanced furnace designs that ensure complete combustion, providing a powerful and cost-effective thermal solution.

Key Features & Performance

  • High Thermal Efficiency: Our boilers achieve a thermal efficiency of 82% ± 2% when equipped with external heat recovery units like Economizers or Air Pre-heaters (APH).
  • Multi-Fuel Versatility: While optimized for coal, our multi-fuel design allows for the seamless use of Biomass Briquettes, Wood Chips, and Lignite, securing your energy supply against fuel price volatility.
  • Robust Grate Technology: Available with specialized Manual Fixed Grates or Automatic Pulsating/Moving Grates to ensure uniform air distribution and effortless ash removal.
  • IBR Compliant Safety: Fully manufactured under Indian Boiler Regulations (IBR) using premium SA 515/516 Gr. 70 boiler-quality plates to ensure a service life exceeding 20+ years.
  • Advanced Dust Collection: Integrated Multi-cyclone Dust Collectors (MDC) ensure your plant remains compliant with environmental emission norms (GPCB/Pollution Board).

Technical Specifications

Specification Details
Capacity Range 1.0 TPH to 50.0 TPH
Working Pressure 10.54 kg/cm², 17.5 kg/cm², and 21 kg/cm² (Custom up to 32 kg/cm²)
Fuel Options A-Grade Coal, Lignite, Biomass Briquettes, and Wood Logs
Design Type Horizontal 3-Pass Wet Back / Fluidized Bed Combustion (FBC)
Efficiency Up to 82% with Waste Heat Recovery Units
Automation Semi-Automatic to Fully PLC Controlled Systems

Why Choose Our Coal Fired Boilers?

  • Proven Durability: Built with high-grade seamless tubes and heavy-duty shells designed to withstand the rigors of continuous industrial use.
  • Lower Operating Costs: Coal remains one of the most affordable fuels for high-capacity steam generation; our optimized air-to-fuel ratio ensures you get the most energy out of every kilogram.
  • Safety First: Equipped with dual safety valves, high-pressure cut-offs, and advanced water-level controllers to prevent dry firing and over-pressurization.
  • Rapid Payback: The combination of low fuel costs and high efficiency ensures a fast Return on Investment (ROI) compared to oil or gas-fired systems.

Core Industry Applications

Our heavy-duty coal-fired systems are the backbone of various large-scale manufacturing sectors:

  • Textile Processing: Reliable steam for high-volume dyeing, drying, and stenters.
  • Chemical & Pharma: Consistent process heat for reactors and large-scale sterilization.
  • Paper & Pulp: Sustained high-pressure steam for drying and finishing cycles.
  • Distilleries: Efficient thermal energy for fermentation and distillation processes.
  • Plywood & Laminates: Delivering the consistent temperature required for critical hot-press cycles.
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